Coches

TOYOTA TRUCKS / SUVs
Section I – Installation Preparation

2003 -

COLD AIR INTAKE 4.0L V6 (1GR-FE)

Part Number(s): PTR05-35061
Kit Contents
Item # 1 2 3 4 5 6 7 8 9 10 Item # 1 2 3 4 5 6 7 8 9 10 11 12 Item # 1 Quantity Reqd. 1 1 1 1 1 1 1 1 1 1 Quantity Reqd. 2 1 1 9 2 2 1 1 1 1 1 1 Quantity Reqd. 1 Description Intake Tube Air Filter Housing TRD Air Filter w/ #096 clamp Adapter,Filter Cover, Housing Coupler Hose, 4.12 ID x 3” Coupler Hose, 3.12 ID x 2.9 ID Trim Seal, ¾ Bulb Instructions Bag with sticker Hardware Bag Description Hose Clamp, #072 Hose Clamp, #048 Hose Clamp, #052 Bolt, Button Head, M6 x 10 Screw, M4 x 16 Spacer, Nylon Gasket, MAF Sensor Isolation Mount, M8 Nut, M8 Washer, Flat, M8 Fitting, Hose Barb, 3/16 x 1/8” Hose, 5/32” ID x 16” Long Description Teflon pipesealant or tape

General Applicability
2005-2006 Tacoma w/1GR-FE V6 engine 2007 FJ Cruiser w/1GR-FE V6 engine 2003-2006 4Runner w/1GR-FE V6 engine

Conflicts
Note: None

Recommended Sequence of Installation
If any other accessories are to be installed, it is recommended they be installed in the order described below to ease installation and/or avoid redundant work. Item # AccessoryHardware Bag Contents

*Mandatory Legend
STOP

Additional Items Required For Installation

STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury CRITICAL PROCESS: Proceed with caution to ensure a quality installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation.TOOLS & EQUIPMENT: This calls out the specific tools and equipment required for this process

Recommended Tools Safety Tools
Vehicle Protection Blankets or Fender Covers

Please see page 13 for important “Care and Maintenance” information!

Special Tools
None Required

Installation Tools
Nut driver 10mm socket ¼” drive ratchet ¼” drive extension 12mm socket 13mm socket 3/8” driveratchet 3/8” drive extension 7/16” combination wrench Phillips head screwdriver Screwdriver, std. Allen wrench Socket, 12 point Torque wrench 8mm or 5/16” ¼” drive 6” long 3/8” drive 3/8” drive 3” long #2 #2 4mm or 5/32” 4mm or 5/32” in. lbf. (0 – 120 in. lbf.)

Special Chemicals
Glass cleaner Issue A: 09/15/06 Page 1 of 14 pages DIO

TOYOTA TRUCKS / SUVs
Section II – Installation A. Check KitContents 1. Check kit for contents and damage. B. Vehicle and Parts Preparation
1.

2003 -

COLD AIR INTAKE 4.0L V6 (1GR-FE)

Completely read instructions and familiarize yourself with the installation before beginning.

2. Open hood.
STOP

3. Apply vehicle protection to prevent damage to painted surfaces. 4. Remove negative battery cable from terminal. 5. Prior to installation, makesure all parts of the Cold Air Intake are clean and free of debris. i. Blow out the inside of the tube and air box with compressed air.

STOP

STOP

Fig. C1

C. Remove Factory Components Operations Performed in the Engine Compartment 1. Remove engine cover. (Fig. C1) i. Use a 10mm socket and ratchet assembly to remove (2) 10mm nuts. ii. Lift front of cover off studs and pull forward todisengage rear mounts. 2. Disconnect breather hose from factory air filter assembly. (Fig. C2) 3. Disconnect the vacuum hose from rear of air box. (Fig. C3)

Fig. C2

Remove hose

Fig. C3 Issue A: 09/15/06 Page 2 of 14 pages DIO

TOYOTA TRUCKS / SUVs

2003 -

Section II – Installation 4. Loosen the two factory hose clamps with a 10mm socket and ratchet assembly. (Fig. C4) 5. Remove the two12mm bolts. (Fig. C4)

COLD AIR INTAKE 4.0L V6 (1GR-FE)
Remove 12mm bolt

Loosen 10mm hose clamps

Remove 12mm bolt

Fig. C4

6. Disconnect MAF sensor connector. (Fig. C5) i. Push clip to release connector. 7. Remove the MAF sensor from the air filter lid by unscrewing the (2) Phillips head screws. (Fig. C5)
STOP

Push clip to release connector

Remove two screws

i. Do not...