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Maschinen-Kontroll-Systeme GmbH Zwischen den Wegen 32 D-78239 Rielasingen 2 - Germany Tel. +49 (0)7731-9332-0 Fax +49 (0)7731-9332-30 E-Mail Internet

BY 150
High Performance Synchrocontrol
Operating Instruction
and Operator Software OS 3.0

• • • • • • • • • •

300 kHz counting frequency Highly dynamic response (100 µsec) Positionalsynchronisation and ratio control Marker pulse and print mark registration Full quadrature encoders counting x1, x2, x4 TTL encoder inputs ( A, A, B, B, Z, Z ) Easy LCD display setting or PC setting via serial link. Data loading on the fly Remote control facilities via parallel interface, serial RS232/ RS485 link or via CANopen network EEProm and RAM memory Simple to mount and setup (rack or DIN rail)BY15014N.doc / Oktober 03 / 42 pages

Table of Contents 1. 2. 3. 4. 5. 6. 7. Introduction Principle of Operation Impulse Scaling Ratio Change During Operation Change of Phase and Relative Position Index Registration and Control Wiring and Screening 7.1 Encoders 7.2 Analogue Connections 7.3 Power Supply 7.4 Parallel Interface 7.5 Control Inputs and Outputs 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.18. 19. 20. 21. 22. 23. 24. 25. The Serial Port How to operate the Keapad (not needed with PC setup) Modes of Operation Data Menu Setup Menu Adjust Menu Testprg - Menu The LED Display Analogue Signal Guide Digital Signal Guide Remarks about Drives, Encoders, Cables Installation Steps for Commissioning when usong a PC and the OS3.x Software Hints for Final Operation Serial Codes General Master Resetand Erase of EEProm The BY 106-X Remote Thumbwheel Switch Dimensions and Specifications History Page Page Page Page Page Page Page 32 37 39 39 40 41 42 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 3 3 5 7 8 8 9 12 14 15 15 17 19 20 23 24 26 29 29 30 30 31 31

These instructions have been written and checked to the best of ourknowledge and belief. However, MKS will not be liable for errors and reserves the right for changes at any time without notice.



The BY 150 synchronisers have been designed to tackle the high performance synchronisation and registration applications between two independant drives, were the speed and accuracy characteristics of other synchronisers are exceeded. Theunits are suitable for any kind of drives (AC, DC, Servo etc.), that are variable in speed under control of a 0-10 volts speed reference. The 300 kHz counting frequency allows use of high-resolution encoders even with high operation speeds. Due to the extremely short response time of 100 µsec only, the unit also provides a proper synchronisation under highly dynamic conditions with servo drives. As amatter of course, full ratio control and other functions like index pulse tracking, print mark registration, remote phase control and reversal facilities are included in the wide set of standard functions. All settings are fully digital and no potentiometer adjustments are necessary. Programming of parameters is accomplished by a small keypad with LCD display, or by PC/Laptop, using our operatorsoftware OS 3.0 (included on disc). The most important parameters are also accessible via parallel interface and can easily be changed "on the fly", with use of a remote thumbwheel switch or a PLC control. All variables are accessible by serial RS232/RS485 communication. CAN interface is available as an option, providing full communication facilities in a CANopen network. For special applicationslike control of Rotating Cutters, Flying shears or Positioning Systems, the same hardware can operate with software versions specially designed for these applications. Information is available on request. The mechanical construction uses a closed 19" aluminium cassette with all connections on it`s front. Rack mounting of the cassette therefore does not require use of a swivel frame. Use of our SM...
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