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SmartFill Assembly
basis-system
20.06.2006 15:51

ASSEMBLY GUIDE
basis-system

Fail safe ‘electronic ear’ for fill level measurement of ball mills

KIMA Gesellschaft für Echtzeitsysteme und Prozessautomation mbH

Guestener-Strasse 72 52428 Juelich • Germany

Phone +49/ 2463/ 9967 - 0 Fax +49/ 2463/ 9967 - 99 URL http://www.kimae.de

SmartFill Assembly
basis-system 2 / 2 • Legalnotice

Table of Contents

1. 2.

LEGAL NOTICE 1.1 2.1 2.2 DISCLAIMER BASIC OPERATION HARDWARE PREFACE

3 3 4 4 5 6 7 7 7 8 8 9 10 10 11 11 12 13 14 16 17 17 18 19 21 22 22 23 23 24 25 25 FEHLER! TEXTMARKE NICHT DEFINIERT.

3. 4.

SAFETY GUIDELINES AND PROTECTING THE EQUIPMENT PARTS LIST 4.1 ON MILL UNIT 4.2 BASE UNIT 4.3 RECEIVE UNIT 4.4 ADDITIONAL REQUIRED PARTS 4.4.1 Needed Tools5.

ASSEMBLY 5.1 GENERAL PREPARATIONS 5.2 ON MILL UNIT - INSTALLATION 5.2.1 OMU – Assembly 5.2.2 OMU - Assembly variant a) direct welding 5.2.3 OMU - Assembly variant b) carrier plate 5.2.4 OMU - electrical setup 5.2.5 OMU – final workings 5.3 BASE UNIT - INSTALLATION 5.3.1 BU Assembly – Preparations 5.3.2 BU Assembly 5.3.3 BU - electrical connections 5.3.4 BU – final workings 5.4 RECEIVE UNIT –INSTALLATION 5.4.1 RU – Assembly Preparations 5.4.2 RU – Assembly 5.4.3 RU - electrical connections 5.4.4 RU final workings

6. 7.

ELECTRICAL DATA / POWER CONSUMPTION 6.1 CE-QUALIFICATION NOTES

KIMA Gesellschaft für Echtzeitsysteme und Prozessautomation mbH

Guestener-Strasse 72 52428 Juelich • Germany

Phone +49/ 2463/ 9967 - 0 Fax +49/ 2463/ 9967 - 99 URL http://www.kimae.de SmartFill Assembly
basis-system Legal notice • 3 / 3

1.

Legal notice

Version 3.5 1/6/2006 6:43:00 PM Authors Christoph Hagedorn (KIMA Echtzeitsysteme GmbH) Ellen Pond (PENTA Industrial Corp.) Published by KIMA Echtzeitsysteme & Prozessautomation GmbH, Guestener Str. 72, 52428 Juelich, Germany phone:+49 2463 9967 0 email: info@kimae.de url: http://www.kimae.de Copyright © 2004 KIMAEchtzeitsysteme & Prozessautomation GmbH, all rights reserved

1.1

Disclaimer

The information in this manual is without warranty and may change without prior notice. Errors and omissions are not impossible. KIMA Echtzeitsysteme is not liable for failures and damages resulting from these errors and omissions.

KIMA Gesellschaft für Echtzeitsysteme und Prozessautomation mbH

Guestener-Strasse 7252428 Juelich • Germany

Phone +49/ 2463/ 9967 - 0 Fax +49/ 2463/ 9967 - 99 URL http://www.kimae.de

SmartFill Assembly
basis-system 4 / 4 • Preface

2.

Preface

Thank you for choosing the SmartFill product series from KIMA. SmartFill is based on approved measurement technology enhanced by the latest mathematical analyse methods. High quality materials and components ensure a longlife time even in challanging environments. This manual will be helpful in assembly, commissioning, parameter setting, troubleshooting, and maintenance of the ‘electronic ear’. To guarantee safe operation of the equipment, read the safety guidelines carefully on page 6 before assembling and connecting power. Please keep the user manual within reach and distribute it to all users for reference.

2.1Basic Operation

SmartFill works on impact sound. The sensors are mounted directly on the mill and measure the vibration from the shell. Noise deriving from other mills, prime movers and power engines do not affect the measurement in any way. In addition, by understanding the vibration from the shell in conjunction with a novel analysis technique, the operator will gain in-depth knowledgeabout the state of the grinding system.

Figure 1: SmartFill assembly schematics.

KIMA Gesellschaft für Echtzeitsysteme und Prozessautomation mbH

Guestener-Strasse 72 52428 Juelich • Germany

Phone +49/ 2463/ 9967 - 0 Fax +49/ 2463/ 9967 - 99 URL http://www.kimae.de

SmartFill Assembly
basis-system Preface • 5 / 5

2.2

Hardware

Smartfill is made up of three components...
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