Hidraulica

OWNER’S MANUAL AND PHOTO BOOK FOR HR480V4 INJECTOR MANUFACTURED FOR BJ SERVICES HYDRA RIG JOB #301631

PUBLISHED BY

HYDRA RIG
A VARCO COMPANY FORT WORTH, TEXAS, USA PREPARED BY TECHNICAL COMMUNICATIONS DEPARTMENT

REVIEWED BY SERVICE DEPARTMENT

CONFIDENTIAL/PROPRIETARY NOTICE
This manual contains confidential and proprietary information of Hydra Rig. It is provided to customers ofHydra Rig, in confidence, with the understanding that it is not to be copied or reproduced without the expressed, written consent from Hydra Rig. Copies of this manual may be obtained through Hydra Rig Sales Department. All copyrights and patent rights are reserved.

HYDRA RIG TABLE OF CONTENTS

HYDRA RIG HR480 INJECTOR JOB # 301631 TABLE OF CONTENTS
PAGE NUMBERFOREWORD.......................................................................................................................INTRO 1 WARRANTIES OF QUALITY AND TITLE ......................................................................INTRO 2 GENERAL WARNING INFORMATION...........................................................................INTRO 7 TESTPROCEDURES................................................................................................................TP-1 HR480V4 INJECTOR Specifications Weights................................................................................................................. 3-1 Dimensions ........................................................................................................... 3-1 LoadCell(s)..................................................................................................................... 3-2 Stripper............................................................................................................................ 3-2 Gooseneck....................................................................................................................... 3-2 LoadRating..................................................................................................................... 3-2 Injector Drive System.................................................................................................... 3-2 Hydraulic Motors ................................................................................................. 3-2 Displacement Dual (2-Speed).............................................................................. 3-3 Two Speed Hydraulic Pressure for Full Shift....................................................... 3-3 Low Gear Pressure Required ............................................................................... 3-3 Flow to Speed Ratio............................................................................................. 3-3 Speed Per Standard FlowReference.................................................................... 3-3 Operational Pressures.................................................................................................... 3-4 Hydraulic Motor 2-Speed..................................................................................... 3-4 Hydraulic Brake Pressure for Full Brake Release................................................3-4 Traction Circuit.................................................................................................... 3-4

TOC 1

HYDRA RIG TABLE OF CONTENTS

Injector Chains.................................................................................................................. 3-5 Injector Chain Traction andTension................................................................................. 3-5 Counters............................................................................................................................ 3-5 Recommended Greases And Fluids ............................................................................... 3-6 Injector Chain Lubrication System........................................................................ 3-6 Hydraulic...