q Please read and observe the information given in this Operation Manual. This will enable you to avoid accidents, preserve the manufacturer’s warranty and maintain the engine in peak operating condition. q This engine has been built exclusively for the application specified in the scope of supply – as described by the equipment manufacturer – and is to be used only for theintended purpose. Any use exceeding that scope is considered to be contrary to the intended purpose. The manufacturer will not assume responsibility for any damage resulting therefrom. The risks involved are to be borne solely by the user. q Use in accordance with the intended purpose also implies compliance with the conditions laid down by the manufacturer for operation, maintenance and servicing. Theengine should only be operated by personnel trained in its use and the hazards involved. q The relevant accident prevention guidelines and other generally accepted safety and industrial hygiene regulations must be observed. q Unauthorized engine modifications will invalidate any liability claims against the manufacturer for resultant damage. Manipulations of the injection and regulating systemmay also influence the performance of the engine, and its emissions. Adherence to legislation on pollution cannot be guaranteed under such conditions. q Do not alter, modify or adapt the cooling air intake area to the fan. The manufacturer will not assume responsibility for any damage resulting therefrom.
0297 7379 en
Engine serial number:
Please enterthe engine serial number here. This number should be quoted when inquiring about Customer Service, Repairs or Spare Parts (see Section 2.1).
All rights reserved. Technical modifications required to improve our engines are reserved with regard to specification data and other technical information contained in this Operation Manual. No part of this Manual may be reproduced in any form or by anymeans without our written approval.
Dear Customer, Liquid-cooled DEUTZ engines are designed for a large number of applications. Consequently, a wide range of variants are offered to meet the requirements of specific cases. Your engine is appropriately equipped for the installation concerned, which means that not all of the components described in this Operation Manual arenecessarily mounted to your engine. We have endeavored to highlight any differences so that you will be able to locate the operating and maintenance instructions relevant to your engine quickly and easily. Please read this Manual before starting your engine, and always observe the operating and maintenance instructions. We are available to help with any additional inquiries. Sincerely, DEUTZ AGHome
Table of contents
2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.3 2.3.1 2.3.2 2.4 2.4.1 2.5 2.5.1 2.5.2 2.5.3 2.5.4
General Engine Description
Model Rating Plate Rating Plate Location Engine Serial Number Cylinder Numbering Engine Illustrations Service Side 1012 Starter Side 1012 Service Side 1012 E Starter Side 1012 E Service Side 1013Starter Side 1013 Service Side 1013 E Starter Side 1013 E Lube Oil Circuit Lube Oil Circuit Schematic 1012/1012 E Lube Oil Circuit Schematic 1013/1013 E Fuel System Fuel System Schematic Cooling System Cooling System Schematic 1012 Cooling System Schematic 1012 E Cooling System Schematic 1013 Cooling System Schematic 1013 E
3.1 Commissioning 3.1.1Adding Engine Oil 3.1.2 Filling Oil Bath Air Cleaner 3.1.3 Adding Fuel 3.1.4 Filling/Bleeding Cooling System 1012 / 1013 3.1.5 Filling/Bleeding Cooling System 1012 E / 1013 E 3.1.6 Other Preparations 3.2 Starting 3.2.1 Electric Starting 3.3 Monitoring Systems 3.3.1 Engine Oil Pressure 3.3.2 Coolant Temperature 3.3.3 Coolant Level/Level Gauge 3.4 Stopping 3.4.1 Engines with Mechanical Shutdown...