Transmisiones

General Information

General Information

General Inspection
The description and specifications contained in this service publication are current at the time of printing.
Dana Corporation reserves the right to discontinue or to modify its models and/or procedures and to change specifications at any
time without notice.
Any reference to brand names in this publication is made simply as anexample of the types of tools and materials recommended
for use and should not be considered an endorsement. Equivalents, if available, may be used.
Important Notice

This symbol is used throughout this
manual to call attention to procedures
where carelessness or failure to follow
specific instructions may result in
personal injury and/or component
damage.
Departure from theinstructions, choice
of tools, materials and recommended
parts mentioned in this publication
may jeopardize the personal safety
of the service technician or vehicle
operator.

WARNING: F ailure to follow indicated
procedures creates a high risk of personal
injury to the servicing technician.
CAUTION: Failure to follow indicated
procedures may cause component
damage or malfunction.
IMPORTANT:Highly recommended
procedures for proper service of this unit.
Note: A dditional service information not
covered in the service procedures.
Tip: Helpful removal and installation
procedures to aid in the service of this unit.

Always use genuine Dana replacement parts.

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General Information

Table of Contents

Drive
Pinion
page 25

Wheel
Differential
Assembly
page 35

PowerDivider
page 12

Carrier
Assembly
page 23

Seals
page 55

Inter-Axle
Lockout
page 11

Differential
Carrier
Assembly
page 8

Wheel
Differential
Lock
page 48
Wheel
End Seal
page 59

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Housing
Breather
page 58
Output Shaft
Assembly &
Rear Cover
page 49

Lubrication
page 66

Table of Contents

Introduction........................................................1
Model Identification ............................................2
Parts Identification ...................................................... 2

Failure Analysis ...................................................4

Remove Output Shaft Assembly .......................50
Overhaul and Assemble Output Shaft Assembly 52
Measure............................................................54
Replace Seal .....................................................55

Prepare the Parts for Inspection ................................. 5

Guidelines for Reusing Yoke...................................... 56

Inspection ...........................................................6

Service Kit .........................................................57
Housing Breather..............................................58
Wheel End Seal - Parts Exploded View .............59
Remove and Overhaul Wheel End Seal .............60
Adjust Wheel Bearing ........................................61
Verify Wheel Endplay Procedure .......................63

Endplay Procedure ...................................................... 7
Check Input Shaft Endplay (Forward Axle).................. 7
Check Output Shaft Endplay (Forward Axle)................ 7

Differential Carrier Assembly - Parts ...................8
Remove Differential Carrier (Forward and Rear) .............................................9
Install Differential Carrier (Forward and Rear) ...10
IAD Differential Lock Disassembly ....................11
Inter-AxleLockout..................................................... 11

Readjust Wheel Endplay Procedure ........................... 63

Lubricate Wheel End .........................................64
Wheel Ends with an Oil Fill Hole ................................ 64
Wheel Ends Without Oil Fill Hole ............................... 65

Power Divider - Parts Exploded View ................12
Power Divider Disassembly - Forward
Carrier...