Caterpillar Motor Grader

CATERPILLAR MOTOR GRADER (14-16) TECHNICIAN CHECKLIST ENGINE REMOVAL AND INSTALLATION These checks are required for component removal & installation. Initial each check after completion. Note:Service literature procedures, specific to the model & serial number, must be used in this process. The checklist does not substitute procedures for those given in the service literature. Customer Name /Location Machine Unit # Machine Serial # Mach Svc Mtr Hrs Work Order #

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Tracking Data Serial # CID # Source/Rebuilder Note: CID (Component Identification) is the number assigned to the component bythe user/dealer. Note: Source/Rebuilder is either NEW, REMAN, DLR (Dealer Rebuilt), or CUST (Customer Rebuilt). 01. Record Complaint: Engine Removed Engine Installed

02.

Pre-repaircontamination control. A. High-pressure wash the rear half of the motor grader to remove all dirt/debris. B. Keep the work area clean and the floor dry – contain all fluid spills. C. Cover components with plasticor keep in containers until installation to keep clean. D. Verify new parts cleanliness. Assure they are cleaned & capped/protected against dirt.

03.

Investigate engine history or failurecause, if appropriate. A. Question the operator on application, operating conditions, and history. Review SOS history. B. Review engine ECM for detected fault information – record in work order folder. C.Take SOS sample (reference SEBF8482). Drain the engine and related power train oil reservoirs and visually check oil for water, coolant, or debris contaminants. D. Remove/inspect systemfilters/screens and save any contamination evidence.

04. 05.

High-pressure wash the machine area around the engine, before and after removal. Cover and cap all cleaned and reused components/lines untilinstalled to prevent dirt entry. Cover all removed component cores with plastic sheets until shipping covers are available. Inspect engine mounts and machine frame for stripped threads, cracks, or...