Hyundai supplier manual

Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05

Hyundai Motor Manufacturing Alabama, LLC
Production Control Supplier Handbook
Revision 5
January 07th, 2010

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Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05

Handbook Table of Contents
Chapter 1 Production Planning…………..3 - 10
Chapter 2 Specification Management…..11 - 23
Chapter 3 Packaging Specifications…….24 - 72
Chapter 4 Material Control……………..73 - 83
Chapter 5EDI…………………………..84 - 91
Chapter 6 Logistics……………………..92 - 103

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Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05

Chapter 1 HMMA Production Planning

SectionContents
1-1 Production Planning Concepts
1-2 Broadcast Information

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Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05

Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

1-1 HMMA Production PlanConcept
Hyundai Motor Manufacturing Alabama, LLC (HMMA) receives sales
requirements from Hyundai Motor America (HMA) and Hyundai Auto
Canada Corp. (HAC). These requirements are used to generate the
production plan for HMMA. The ERP (Enterprise Resource Planning)
system uses the monthly production plans to generate part requirements and
forecasts for the supplier base.

The forecastinformation will be sent weekly and production
planning/parts ordering information will be sent daily. The purpose of the
forecast is to provide the supplier with total part requirements for each part
supplied to HMMA. This information should be used for material
requirement and logistics planning, plant capacity verification, and staffing.
The forecast is not the actual order and should not be usedto ship to
HMMA.

The following charts depict the:
Planning Horizon and Rolling Pattern
Weekly Production Plan
Daily Production Plan
Hourly Production Plan

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Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

Planning Horizon and Rolling Pattern
The supplier will have 13 weeks of HMMA’s production plan
information.
The first three weeks (minimum two weeks) reflect the daily planned
build sequence for the week.
The last ten weeks will be considered forecast with weekly bucket
and weekly rolling.
On a monthly basis, 8 weeks ofadditional data will be provided for
longer term planning analysis.

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Hyundai Motor Manufacturing Alabama

Revision Date: 01-07-2010

Supplier Manual

HR-AL-PC-S-02

Owner: Production Control HOD

Revision Level: 05

Weekly Production Plan
The first three weeks (minimum two weeks) will be considered firm,
not fixed.
Firm is subject to restricted...