Ingeniera

TM800 Truck Crane Service Manual
INSPECTIONS 9.2.1 General
Equipment shall operate with a smooth, regular motion without any hesitation, abnormal vibration, binding, gross shimmy, or irregularity. There shall be no apparent damage, excessive wear, or deformation of any load-bearing part of the equipment. All safety devices, load indicators, boom angle and radiusindicators, controls, and other operating parts of the equipment shall be checked during each inspection and shall be in good working order.
9.2.2 Initial Inspection
Prior to initial use, all new or modified cranes shall be inspected as required in Section 9.2.6, “Periodic Inspection,” by a qualified inspector to ensure compliance with the applicable provisions of this chapter.Dated and signed inspection reports shall be kept on file and shall be readily available.
9.2.3 Daily Preoperational Check
a. Operators or other designated personnel shall visually inspect items such as the following each day or prior to use if the crane has not been in regular service (records are not required):
1. All control mechanisms for maladjustmentinterfering with proper operation.
2. Crane hooks and latches for deformation, cracks, and wear.
whether they constitute a safety hazard.
9.2.4 Monthly Inspection
a. The operator or other designated person shall visually inspect the following items for damage, wear, or other deficiency that might reduce capacity or adversely effect the safety of thecrane:
1. Critical items such as brakes and crane hooks.
2. Hoist ropes.
b. Lower the hook block to its lowest position and examine for any condition that could result in an appreciable loss of strength.
c. Hooks for cracks, deformation, damage from chemicals, latch engagement (if provided), and evidence of heat damage.
d. A hoistrope with any of the conditions noted in the replacement criteria in Section 9.2.6 shall be removed from service and replaced.
e. Signed and dated inspection records shall be kept on file and shall be readily available.
f. Before the crane is returned to service, correct deficiencies that could reduce its capacity or adversely effect its safety.
9.2.5 FrequentInspection
a. Operators or other designated personnel shall visually inspect the crane at daily to monthly intervals (records are not required).
b. These inspections shall, in addition to the requirements of Section 9.2.3, “Preoperational Check,” include the following:
1. All control mechanisms for maladjustment, excessive wear, and contamination bylubricants or other foreign matter that could interfere with proper operation.
2. All safety devices for malfunction.
3. Rope reeving for noncompliance with crane manufacturer's recommendations.
4. Electrical apparatus for malfunctioning, signs of excessive deterioration, and accumulation of dirt or moisture.
level.
3.
Hydraulicsystems for proper oil
4. other parts of air or hydraulic systems for leakage.
Lines, tanks, valves, pumps, and
5. birdcaging, and corrosion.
Hoist ropes for kinking, crushing,
6. Anti-two-block, two-block warning, and two-block damage prevention systems for proper operation.
7. Booms for damage or deformation ofstructural components.
b. Operators or other designated personnel shall examine deficiencies and determine

Tires for recommended inflation
6. deformed, or missing structural members or parts.
c. Operators or other designated personnel shall examine deficiencies and determine whether a more detailed inspection is required.
9.2.6 Periodic Inspection...