Introduccion A Isa S88

Introduction to S88
Introduction
For the improvement of the design of batch systems

Introduction to S88
For the improvement of the design of batch systems

JBF

List of authors and editors
Members and affiliation (titles are omitted) [in order of Japanese syllabary]
Izu Kazumi
Itoh Toshiaki
Iwane Nobuhisa
Kuwatani Motoichi
Sakai Tsuyoshi
Shinoda Takuya
Sugiura AkitoshiTakayama Hitoshi
Teiji Kitajima
Tsukamoto Yasuhiro
Nishimoto Yoshitaka
Nozato Kazuna
Fujisaku Norio
Fuchino Tetsuo
Hoshi Hirokazu
Mikami Yasuo
Wakiyama Noboru

Kureha Techno Eng Co., Ltd.
Nagoya Institute of Technology
Mitsui Chemicals, Inc.
Yokogawa Electric Corporation
Yamatake Corporation
Yokogawa Electric Corporation
Morinaga Engineering Co., Ltd.
Yamatake Corporation
Tokyo Univ.of Agriculture & Technology
Mitsui Chemicals, Inc.
Mitsui Chemicals, Inc.
Hitachi High-Technologies Corporation
Hitachi High-Technologies Corporation
Tokyo Institute of Technology
Kureha Techno Eng co.,Ltd.
Yamatake Corporation
Yokogawa Electric Corporation

Translated by
David W. Brown

Tokyo Institute of Technology

Copyright © 2007 JBF, All rights reserved.

Contents
PrefaceForeword
1. Issues related to pro duction sites
1.1 Batch Plant concepts and the problems of batch system design (survey results)
1.2 Issues of increasing batch system remodelling
1.3 Issues of batch system design regarding existing equipment
1.4 Issues of batch system design regarding Research & Development
1.5 Issues of global development and of reducing the development period

1
2
23
3
4

2. Batch system design with the S88 standard
2.1 Models handled by S88
2.1.1 Process model
2.1.2 Physical model
2.1.3 Procedural control model
2.2 Elements and mapping of the recipe procedure and of the process cell
2.3 Relevance of the S88 standardized method
2.4 Influence on design activities

5
6
6
7
10
12
13
16

3 Examples of functional specifications
3.1Product based specifications
3.2 Equipment based specifications
3.3 Common specifications

17
19
21
23

Conclusion

29

Appendix A. Batch control – Part 1: Models and Terminology
Explanation (JIS C 1807:2002 Batch Control – Part 1: model and terminology,
Excerpt from a publication of the Japanese Standards Association)
1. Context and purpose of establishment
2. The four models and theindependences between these models
3. The four types of recipes and their corresponding fields

32
32
33
35

Appendix B. Contribution: “Product Development and Recipe Engineering”,
Toshiaki Itoh, Nagoya Institute of Technology
1. Reduction of product life and changes in engineering duties
2. Recipe engineering
3. Technological challenges and state of R&D in relation with recipeengineering
4. Industrial limitations that have been overcome with recipe engineering

37
37
38
40
41

References

43

Preface
In December 2000, JBF set to work on the publication of “Introduction to S88” as one of our
work group activities. Its purpose was to help promote the understanding of S88, which was
far behind in Japan. The Japanese version was completed in March, 2004, and JBFstarted
distributing it for free on the website.
At the WBF held in Chicago in April of 2004, after presenting this publication as the annual
report of JBF, Mr. Velumani Pillai and many others suggested translating and publishing the
English version so as to inform the contents to the Batch beginners all over the world.
We are happy to be able to publish the English translation here, with Mr.David Brown from
Canada, a graduate student at Tokyo Institute of Technology, as the translator. We are deeply
indebted to Mr. Lynn Craig and Mr. Jean Vieille of WBF who were so kind as to help us with
the look-over of the contents. They gave us valuable advice.
Also, according to experts of WBF who read the draft, the Equipment Module in the book
was a Control Module. It is shown in the...