Mantenimiento Generadores De Vapor

CT SERIES BOILERS
CT-6 CT-10 CT-15 CT-20 CT-25 CT-35 CT-50

INSTALLATION, OPERATION and MAINTENANCE MANUAL

COLUMBIA BOILER COMPANY
POTTSTOWN, PENNSYLVANIA

CT BOILER WITH PARTIAL SECTION

Figure 1

Table Of Contents
PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SERVICE POLICY . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CLEANING AND FILLING A NEW STEAM BOILER . . . . . . . . . . . . . . . . . . . . . . . . . 11 OPERATING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . STARTING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STOPPING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BURNER START UP AND TEST INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIDEWALL VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . BOILER ROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION OF BOILER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE LOGS . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TESTING OF BOILER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER TREATMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 13 13 15 16 19 21 25 31 33 39

RETURN SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 42 BLOWDOWN SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 APPENDICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Replacement Parts forCT Series Boilers Panel Box - Inside View - Replacements Parts Warrick Probe Assembly - Replacement Parts Replacement Parts List for CT Series Boilers Gas Train Piping Diagrams Gas Train Components Boiler Wiring Diagram Safety Valve Piping, typical Warrick Dual Function Controls Warrick Series 3K Electrode Fittings Warrick Probe Series 26 Controls Tubular Gage Glasses - Use and Care DanfossPressure Controls Typical CT Boiler Piping Layout - Drawing PL-098

IMPORTANT

1.

Read and familiarize yourself with this installation, operation, and maintenance manual before installing, operating, or servicing your boiler. All cover plates, enclosures, and safety devices must be installed at all times except while performing maintenance and service. Only trained your boiler. servicetechnicians should do any work on

2.

3.

4.

All state and local codes take precedence over any recommendations given in this manual.

5.

NOTE: The CT Boiler is not designed for continuous, nonstop operation. Normal burner cycling is required. Continuous operation will eventually damage the boiler, voiding the warranty. Wrapping the CT Boiler with insulation will cause the boiler tooverheat, voiding the warranty.

6.

FM-148 COLUMBIA BOILER COMPANY, REV 6-06

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LIMITED PARTS WARRANTY
The Columbia Boiler company (hereinafter Columbia) warrants the burner components and controls installed on its boiler/burner units to be free from defects in material and workmanship under normal use and service for 12 months from the date of installation or 18 months from the date of...