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Bridging the Lean Performance Gap

How Manufacturers Can Achieve Real Lean and Real Results

Bridging the Lean Performance Gap. Managing for tough times while building an improvement foundation for the future

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Bridging the Lean Performance Gap. Managing for tough times while building an improvement foundation for the future

Table of contents
Introduction..............................................................................................5 Chapter 1 – Recognizing the Lean Performance Gap .............................. 6 Research on Lean Manufacturing.............................................................7 Real Lean vs. sort of Lean ...........................................................................9 Chapter 2 – Why Aren’t We Real Lean? ...................................................11 Reactionarydecisions .............................................................................11 Uncertain workforces looking for leadership .....................................13 Shifting supply chains ..............................................................................15 No clear direction — fuzzy, changing targets ....................................16 Chapter 3 – Building the Bridge..............................................................19 Strategy deployment.................................................................................20 Performance management ......................................................................22
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Chapter 4 – Performance Management for Processes and Objectives..25 Process/functionperspectives .............................................................27 Corporate performance management ...................................28 Operations management ..........................................................29 Customer-demand management ..........................................30 Supply-chain management ....................................................31 Enterprise assetmanagement ...............................................32 Research and product development .....................................33 Workforce management............................................................34 Logistics management..............................................................35 Organization objectives ............................................................................36Lean and continuous improvement ......................................37 Green ..............................................................................................38 Globalization .................................................................................39 Innovation .....................................................................................40 Summary................................................................................................42



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Bridging the Lean Performance Gap. Managing for tough times while building an improvement foundation for the future

Has your company implemented Lean? Are you getting all you expected out of Lean? Do you see other organizations achieving greaterproductivity, profitability, and market share from their Lean strategies?
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Do you perceive a Lean performance gap between your company and your competitors?



Bridging the Lean Performance Gap. Managing for tough times while building an improvement foundation for the future

Many businesses have improved market leadership, productivity, and profitability through application of Lean...
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