Mbc overboost
BOOST TEE Manual Boost Controller TS-0101-1001
-----------------------------------------------------------------------------------------------------------------------ABOUT THIS PRODUCT Thank you for purchasing your new Turbosmart Boost Tee. This new model now has some great new features. These include: • 2 ramp rates of boost to give youthe option of a fast rise in boost or a slightly tame rise for more sensitive setups. • A wider boost adjustment range for wastegates with low spring base pressures. • A new mounting bracket to make it easier to mount. IMPORTANT NOTES ON YOUR BOOST CONTROLLER • Use only silicone hose that is the correct size and pressure rating for your application when fitting your boost controller – other hoseswill be effected by heat and will eventually crack or split which could cause excessive boost pressure and engine damage • Ensure that all plumbing is secured with clamps • Your boost controller should be mounted at least 100mm from any heat source • A Turbosmart Fuel Cut Defender may need to be used in conjunction with your boost controller – refer to www.turbosmart.com.au • The boost dial has aleft handed thread, be sure not to over tighten as this will damage the boost controller RECOMMENDATIONS • Turbosmart recommends that • Turbosmart recommends that • Turbosmart recommends that • Turbosmart recommends that the Air Fuel ratio is checked once boost pressure is set boost pressure is set using a Dynamometer and not on the street a accurate boost gauge be permanently fitted to the vehicleyour boost controller is fitted and adjusted by an appropriately qualified technician
-----------------------------------------------------------------------------------------------------------------------HOW TO INSTALL YOUR BOOST CONTROLLER
TOOLS REQUIRED
General mechanic tools
1) INTERNAL WASTEGATE SETUP
• • • • • • • • Allow the engine to cool down before installing your boostcontroller Locate the pressure source port and the wastegate actuator port on the turbocharger assembly (refer drawing 1) Remove the factory boost control solenoid if fitted from the boost pressure supply port while leaving the solenoid connected to the ECU Install your boost controller in the wastegate pressure line with the wastegate arrow pointing towards the wastegate actuator If your wastegateactuator has additional ports, these will need to be blocked Secure all silicone hose ends with hose clamps Mount your boost controller bracket onto the vehicle, then attach the boost controller onto the bracket with the supplied screws Make sure the boost dial is turned completely anti-clockwise before making adjustments. Boost dial Drawing 1 Hose clamps Boost Tee
Pressure source port (Locatedbefore the throttle body)
Wastegate Arrow
Wastegate actuator port
Compressor
1
HOW TO INSTALL YOUR BOOST CONTROLLER cont.
2) EXTERNAL WASTEGATE SETUP
• • • • • • Allow the engine to cool down before installing your boost controller Locate the bottom port on the external wastegate and the pressure source port (refer Drawing 2) Install the Boost Tee in the wastegate pressure line withthe wastegate arrow pointing towards the bottom port on the wastegate Secure all silicone hose ends with hose clamps Mount your boost controller bracket onto the vehicle, then attach the boost controller onto the bracket with the supplied screws Make sure the boost dial is turned completely anti-clockwise before making adjustments. Drawing 2 Hose clamps Pressure source port (Located before thethrottle body) Boost dial Boost T
Wastegate Arrow
Vent Bottom port External wastegate
Turbocharger
3) PARALLEL TWIN TURBO SETUP
• • • • • • • Allow the engine to cool down before installing your boost controller Locate the wastegate actuator ports on both turbochargers and a pressure source port (refer Drawing 3) Remove the factory boost control solenoid if fitted from the boost...
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