Pc4000 kmatsu armado

General Assembly Procedure Hydraulic Mining Shovel PC4000-6
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PC4000As February 2010

1

Assembly Procedure PC4000

Z23038

All stated information corresponds to the present development and is subject to possible future changeswithout prior notice.

PC4000As February 2010

2

Assembly Procedure PC4000

1

Overview ............................................................................................................ 5 1.1 Overview Superstructure (Z22586) .............................................................. 5 1.2 Overview Engine House (Z21446)............................................................... 7 2. General ............................................................................................................... 9 2.1 Delivery of the Excavator ............................................................................. 9 2.2 Assembling of the Excavator........................................................................ 9 2.3 Transportation andLifting........................................................................... 11 2.4 Manpower / Assembly Time ....................................................................... 13 2.5 Assembly Site Requirements ..................................................................... 15 2.6 Space and Placing Requirements .............................................................. 19 2.7 Preparation for Assembly........................................................................... 19 2.8 Basic Measurements (Z25578) .................................................................. 21 2.9 Transport Dimensions and Weights (as example)...................................... 23 2.10 General Installation Procedure for Hydraulic Hose Lines ........................... 24 3. Assembly sequence........................................................................................ 27 3.1 Assembly of the Undercarriage (Z25575)................................................... 27
3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 Assembly ..................................................................................................................... 27 Determination of the tightening torque (Z25577)........................................................ 31 The tightening torque inspection after 1000 operating hours (Z25576) ...................... 33 Final works (Z24021b)................................................................................................. 35 Mounting of travel gear breather filters (Z25578)........................................................ 37 Track tensioning system(Z23037) .............................................................................. 39

3.2. 3.3 3.4 3.5. 3.6. 3.7. 3.8 3.9. 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 3.26 4.

Assembly of Superstructure onto the Undercarriage (Z23863) .................. 41 Assembly of engine house (Z21863).......................................................... 43Mounting of Boom (Z21864)....................................................................... 45 Mounting of Hydraulic Oil Tank (Z23039)................................................... 47 Mounting of Hydraulic Oil Cooler (Z21866) ............................................... 49 Mounting of Fuel Tank (Z21867) ................................................................ 51 Mounting ofhydraulic access ladder (Z21871)........................................... 53 Mounting of Cab Base (Z21868) ................................................................ 55 Mounting of Counterweight (Z21869) ......................................................... 57 Mounting of Handrails, Steps and Gratings (Z23033) ................................ 59 Mounting of Cable transfer to the Operators...