Proyecto Pliegues FB P61B Chang

Sigma Trac #200602131630

Pleats on Front Back in P61B
Module

Pleats on FB in P61B Program
ASG-TechnoTrim Planta Ramos
Process Owner: Marco Guajardo
Green Belt: Laura Rodriguez
Sigma Trac ID #200602131630

Project Schedule

1

Johnson Controls, Inc. © March 2003

Sigma Trac #200602131630

Pleats on Front Back in P61B
Module

1

Statement of Work

Identify what’s important to the customer.Define project scope.

CI Statement of Work

Form rev.: 2006_0202a

Project Title:

Pleats on FB and 2Back 20% in P61B Program

Location:

Mexico - Ramos Arizpe (Technotrim)

Phase

Control

Type:

Green Belt

Rollout Type:

Standard
#N/A
#N/A
2.00602E+11

PROJECT DESCRIPTION
Sewing of Trim Covers
Process / Product
Being Improved:

Project #

200602131630
Laura Rodriguez
Yes
2/16/06

Process:Process:Costura
Costurade
deVestiduras
Vestiduras
Originator:
Customer Quality Focus:
Create Date:

Deliverable:
Deliverable:FB
FB

Project Scope and
Boundaries:

TT Ramos Plant P61B

Customer Y (s):

YC1= iPPM's due to Pleats

Business Y (s):

YB1=Scrap and Reworks due to pleats

YYC1 ==IPPM’S
C1 IPPM’S
YYP1 ==Retrabajos
Retrabajospor
porPliegues
Pliegues

Problem Statement: Actualmente el departamento decalidad ha reportado un incremento de defectos
por pliegues en el FB y 2Back del modulo P61B teniendo como promedio al mes de
14 piezas
Reduction of 80% IPPM's
Project Objective /
Suspected Root
Cause:
Primary BBP metric 4 - Scrap and Inv Loss Per EQU
impacted:
Trim: Trim Covers
BBP Product Line:

P1

YYB1 ==Costo
Costo por
porPliegues
Pliegues
B1

ESTIMATED SAVINGS (from COPQ)

Define

Est. HardSavings:

Est. Soft Savings:

TEAM
Process Owner:

Marco Guajardo

CI Manager:

Karla Cavazos

Controller:

Veronica Siller

incremento
incrementointerno
internoen
enpliegues
pliegues en
enlos
loscomponentes
componentesdel
del
P61B
(Oct-Dic2005).
El
FB
con
el
mayor
porcentaje,
tiene
P61B (Oct-Dic2005). El FB con el mayor porcentaje, tienealal
rededor
rededorde
de13
13pzas
pzasalalmes
mes
BlackBelt:

Green Belt:

Laura Rodriguez

Lean Implementer:

MBB:

Alfredo Martelet

Other Team Members:

Ana Martinez;Omar Jaramillo

JDI Project Leader:

OTHER INFORMATION / SPECIAL INITIATIVE FLAGS
Special Initiatives:
Impacts Safety?
No
Impacts Environment?

No

LOCATION INFO
Division:
SBU:

Business:
Zone:

NA-Ops-SCO
NA-SCO-Trim

Alpha Project Number:

200602131630

Objective:
Objective:ReducirReducir60%
60%los
losIPPM's
IPPM's

AG-SIE
North America

ALPHA PROJECT INFO (if applicable)
Name of Alpha Project:
Alpha Project Location:

2

Problema:
Problema:ElEldepartamento
departamentode
deCalidad
Calidadaareportado
reportadoun
un

Johnson Controls, Inc. © March 2003

Sigma Trac #200602131630

Pleats on Front Back in P61B
Module

Customer Y
IPPM’s Defectos Total Plant
Pareto
Pareto ChartChart for
for Codigo
Codigo
100
100

10000
10000

60
60
5000
5000

40
40

Percent
Percent

Count
Count

80
80

20
20
00

00

Define

Defect
Defect
Count
Count
Percent
Percent
Cum
Cum %
%

44033 033 055 066 5 1 00 3 7 11 2 9 2
6 2 990 55F0011E11D
99299 2 300 122 088 044 055088 099199 288 13 7
0 3 0 7 11D00E
0 1 202E2233 055E10D0011 066B00E
99 06 01 e rsrs
5
F F E 1 F
EE116FF002FF00E
F D 2E 09CC1G
2
10G 0
2 0 2E 3B 1 F 0G 0C 0E 0 G 0E 1E 2 D 3 0 77112F
6E 1th e
E 0 F E D0 F0 F 0 E0EE1 F1 BB0 EE0F
2122B 11C
G0 E DD0 E D G B EBB 0 E B F G C E G E E D1GG0A7A00D
D F1 B C0 E0OOth

842
842775
775761
761649
649581
581528
528464
464425
425342
342299
299286
286258
258246
246237
237225
225222
222218
218202
202196
196180
180174
174171
171153
153149
149127
127126
126110
110 90
90 85
85 77
77 74
74 70
7070
70 69
69 67
67 65
65 61
61 60
60 59
59 55
55 55
55 46
46 39
39 32
32526
526
88 77

77 66 66 55

44 44 33

33 33 22 22

22 22 22 22

22 22 22 22

22 11 11 11

11 11 11

11 11 11 11

11 11 11 11

11 11 11 11

11 00 00 00

55

88 15
15 23
23 29
29 34
34 39
39 44
44 48
48 51
51 54
54 56
56 59
59 61
61 63
63 66
66 68
68 70
70 72
72 74
74 75
75 77
77 79
79 80
80 81
81 83
83 84
84 85
85 86
86 86
86...