Tpm Presentacion

TPM
Total Productive
Maintenance

TPM Definition
Proactive methods or system which
improves the performance, quality, safety,
reliability, or durability of a machine

What is “True North”for TPM?

• Zero breakdowns
• Zero defects
• Zero accidents

Do we need TPM?

Do we need TPM?

Which statement below is TPM?
1. Maintenance is so efficient that the
equipment is fullyproductive.
2. Cleaning & minor repairs done by
production, maintenance effectively
does the rest.
3. Having Production eventually take
over all maintenance.

TPM IS:

Maximizing equipmenteffectiveness by:
1. Establishing a system of Preventive & Predictive
Maintenance (PM)
2. Involving all employees from top management to shop
floor workers
3. Empowering employees to initiatecorrective action
activities
4. Continuous improvement of the TPM method

Stages of Maintenance

1. Reactive Maintenance – fire
fighting
2. Preventive Maintenance – Some
proactive planning

3.TPM = Preventative and
Predictive Maintenance + Total
Involvement

Remember

Problems are opportunities.

Everyone in the plant must have a
positive influence on our
processes.

Balancebetween production &
maintenance
Maintenance

Operators

New tasks are possible
for maintenance

Skills raised for
production

• Equipment Improvement

• Cleaning

• Overhauls

•Inspection

• Training

• Lubrication

• Maintenance prevention

• Tightening

• Predictive maintenance
• Kaizen

• Kaizen Skills Improved

• PM Perfection

• Technical AbilitiesImproved

Production must take an active role
After all:
• Who spends more time with the machine?
• Who hears all its sounds?

• Who knows the idiosyncrasies?
• Who knows if it makes bad parts?• Who knows if it requires constant tweaking?

Who knows their car better, the
driver or the mechanic?

Definition of
Inspection & Cleaning Schedule:
Improving machine OA by:
1. The...