Oee Pocket Guide

..OEE GlOssary..

..imprOVinG OEE.. What is Visual OEE™? An extremely effective method of automating OEE data collection and bringing real-time OEE and other key metrics to the plant floor AND to managers and supervisors anywhere in your plant. How does it work? XL is an amazingly simple and effective solution for improving plant floor productivity. It’s an off-the-shelf product that deliversreal-time manufacturing visibility and performance management tools to your entire manufacturing team. And it’s an indispensible tool for lean manufacturing and real-time OEE

Availability Cycle Time

One of the three OEE Factors. Takes into account Down Time Loss (events that stop planned production for an appreciable amount of time). The time to produce one piece.

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Cycle Time Analysis Tool used to better understand issues that affect Performance. Down Time Analysis Tool used to better understand issues that affect Availability. Down Time Loss Ideal Cycle Time Ideal Run Rate Production time lost to unplanned shutdowns. Theoretical minimum time to produce one piece. Theoretical maximum possible production rate. Fully Productive TimeTime remaining after ALL productivity losses are subtracted.

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..What is OEE?.. OEE (Overall Equipment Effectiveness) is a “best practices” metric for monitoring and improving the efficiency of your manufacturing processes (i.e. machines, cells, assembly lines, etc.).

Nameplate Capacity The design capacity of a machine or process. NetOperating Time Time remaining after Down Time Losses and Speed Losses are subtracted. OEE (Overall Equipment Effectiveness) OEE Factors OEE Losses Operating Time Performance Planned Production Time Framework for measuring the efficiency and effectiveness of a process, by breaking it down into three constituent components (the OEE Factors). The three constituent elements of OEE(Availability, Performance and Quality). The three types of productivity loss associated with the three OEE Factors (Down Time Loss, Speed Loss, and Quality Loss). Time remaining after Down Time Losses are subtracted. One of the three OEE Factors. Takes into account Speed Loss (factors that cause the process to operate at less than the maximum possible speed, when running). Total time thatequipment is scheduled for production. This is the starting point for OEE analysis.

XL800 - Monitor over 100 process variables on the plant floor and over your network!
ac ti O nab l E i nf O r mati O n nO W

Tired of seeing production data in stale and incomplete reports? XL is the answer! Accurate, complete, real-time data — viewable anywhere.

OEE is simple, practical and powerful. Ittakes the most common sources of manufacturing productivity losses and places them into three categories: Availability, Performance and Quality. In doing so, it distills complex production data into simple understandable metrics that provide a gauge for measuring true manufacturing efficiency. It also forms the foundation for tools that help to improve productivity. Availability measuresproductivity losses from down time (events that stop planned production for an appreciable amount of time). Performance measures losses from slow cycles (factors that cause the process to operate at less than the maximum possible speed). Quality measures losses from manufactured parts that do not meet quality requirements. Together these three factors combine into one OEE score—a single number that providesa complete measure of manufacturing efficiency and effectiveness. OEE provides a consistent, proven way to measure the effectiveness of lean manufacturing initiatives, TPM (Total Productive Maintenance) programs and other productivity initiatives. ..WOrld class OEE.. World Class OEE for discrete manufacturing plants is generally considered to be 85% or better.
oee Factor WorLd cLass Your oee?...