Tesis Petroleo

Interactive CD

Bulletin No. 3243798-00 (March, 2001)

Cummins India Limited
Registered Office : Kothrud, Pune 411 038 (India)

Table of Contents
Foreword Cummins Owner Assistance Address of CDSS Offices & Dealers Cummins Engine Service Training Courses Engine Specifications 10 Maintenance Steps for Cummins Engine Section 1 Operating Instructions New and rebuilt engine break-InPre-starting instructions Lub oil dipstick gauge marking Fill marine gear Check raw wtr. pump oil level Check hydraulic governor Check air connections Check engine coolant supply Prime raw wtr. pump Starting the engine Normal starting procedure Cold weather starting Installation recommendations Engine warm-up Engine speeds Speed pattern for marine applications Marine gear operations Oil temperature Watertemperature Oil pressure Engine exhaust High altitude operation Engine shut-down Cold weather protection Oil pan capacities Priming the lubricating system Priming Lub Engine storage Engine Preservation Procedure Down hill operation 1-1 1-1 1-1 1-3 1-3 1-4 1-4 1-4 1-4 1-4 1-4 1-5 1-6 1-6 1-6 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-8 1-9 1-9 1-9 1-10 1-10 1-11 1-13 Water flow Raw water piping Water velocitySection 3 Maintenance Operation Using the suggested schedule checksheet Storage for engines out of service Maintenance Schedule Charts – Other than Industrial Fire Pumps Engines For Industrial Fire Pump Engines Sample Engine Log Book Maintenance Schedule for Starter & Alternator Cummins standby generator sets Section 4 “A” Maintenance Checks-Daily Check engine oil level Check belts Check fordamage Check engine coolant level Drain sediment from fuel tanks Fuel/Water filter seperator Fill marine gear Check raw wtr. pump oil level Section 5 “A” Maintenance Checks-Weekly Check air cleaner Check inlet air restriction Clean or replace air cleaner elements Drain air tanks Section 6 “B” Maintenance Checks Lubricating oil change interval Lubricating oil system Lubricating oil analysis Oilsample collection Change engine oil Change lubricating oil filter element Change Super Lub Oil By-pass Filter Element Clean/Change Crankcase Breather Check Aneroid Oil Check Cooling System Check Corrosion Resistor Coolant 6-1 6-1 6-1 6-2 6-2 6-3 6-3 6-4 6-4 6-5 6-5 5-1 5-1 5-1 5-2 4-1 4-1 4-3 4-3 4-3 4-4 4-5 4-5 3-1 3-1 3-2 3-3 3-4 3-5 3-6 2-5 2-5 2-6

Section 2 Industrial Fire Pump Engines Initialstart-up Normal operation Stoping the engine Electronic overspeed switch Cooling 2-1 2-1 2-2 2-3 2-5

Check Coolant Additive Concentrate Change Water Filter/Water Softner Check magnesium plates Check Heat Exchanger Zinc Plugs Fuel System Change Fuel Filter Element Clean fuel tank breather Check throttle linkage Check air piping Section 7 FIRST 1500 HRS. CHECK Adjust injectors and valves Enginetemperatures Injector & valve adjustment procedure – 495 Engines 743/855 Engines V-1710 Engines KT-KTA-1150 Engines KT/KTA-2300 & KTA-3067 Engines OBC injector set procedure (K-19) OBC injector set procedure (K-38, KTA-50-G3) IBC injector set procedure (NT-8550G5 BCIII) “C” Maintenance Checks Change Aneroid Oil Replace Aneroid Breather Change Hydraulic Governor Oil Check fan hub, idler and waterpump Chean Radiator externally Inspect Units Check Evacuator Valve Section 8 “D” Maintenance Checks Clean & calibrate injectors Clean & calibrate fuel pump Clean & calibrate aneroid Clean cooling system Check Turbocharger Bearing Clearance Inspect vibration damper Inspect Air compressor Clean crankcase breather 1500 Hrs. After Every ‘D’ Check Section 9 Seasonal Maintenance Checks Replace hoseCheck preheater cold starting air Check thermostats and seals Steam clean engine

6-5 6-5 6-5 6-5 6-5 6-5 6-6 6-6 6-6

Checking mountings Check fan & drv. pulley mtg. Check crankshaft end clearance Check heat exchanger zinc plugs Check raw (sea) wtr. pump Section 10 In-Frame overhaul/Major Engine Overhaul Section 11

9-1 9-1 9-1 9-2 9-2

10-1

7-1 7-1 7-1 7-3 7-4 7-6 7-8 7-11 7-17 7-23...