Modelamiento De Materiales

Engineering Materials and Processes

Series Editor
Professor Brian Derby, Professor of Materials Science Manchester Materials Science Centre, Grosvenor Street, Manchester, M1 7HS, UK

Other titles published in this series
Fusion Bonding of Polymer Composites C. Ageorges and L. Ye Composite Materials D.D.L. Chung Titanium G. Lütjering and J.C. Williams Corrosion of Metals H. KaescheCorrosion and Protection E. Bardal Intelligent Macromolecules for Smart Devices L. Dai Microstructure of Steels and Cast Irons M. Durand-Charre Phase Diagrams and Heterogeneous Equilibria B. Predel, M. Hoch and M. Pool Computational Mechanics of Composite Materials M. Kami ski Gallium Nitride Processing for Electronics, Sensors and Spintronics S.J. Pearton, C.R. Abernathy and F. Ren Materials forInformation Technology E. Zschech, C. Whelan and T. Mikolajick Fuel Cell Technology N. Sammes Casting: An Analytical Approach A. Reikher and M.R. Barkhudarov Computational Quantum Mechanics for Materials Engineers L. Vitos Modelling of Powder Die Compaction P.R. Brewin, O. Coube, P. Doremus and J.H. Tweed Silver Metallization D. Adams, T.L. Alford and J.W. Mayer Microbiologically Influenced Corrosion R.Javaherdashti

Prakash M. Dixit • Uday S. Dixit

Modeling of Metal Forming and Machining Processes
by Finite Element and Soft Computing Methods

123

Professor Prakash M. Dixit Department of Mechanical Engineering Indian Institute of Technology Kanpur Kanpur 208016 India

Professor Uday S. Dixit Department of Mechanical Engineering Indian Institute of Technology Guwahati Guwahati781039 India

ISBN 978-1-84800-188-6 DOI 10.1007/978-1-84800-189-3

e-ISBN 978-1-84800-189-3

Engineering Materials and Processes ISSN 1619-0181
British Library Cataloguing in Publication Data Dixit, Prakash Mahadeo Modeling of metal forming and machining processes : by finite element and soft computing methods. - (Engineering materials and processes) 1. Metal-work - Mathematical models 2.Machining Mathematical models 3. Deformations (Mechanics) Mathematical models 4. Elastoplasticity 5. Finite element method 6. Soft computing I. Title II. Dixit, Uday S. 671.3'015118 ISBN-13: 9781848001886 Library of Congress Control Number: 2008926767 © 2008 Springer-Verlag London Limited Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permittedunder the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms of licences issued by the Copyright Licensing Agency. Enquiries concerning reproduction outside those terms should be sent tothe publishers. The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant laws and regulations and therefore free for general use. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legalresponsibility or liability for any errors or omissions that may be made. Cover design: eStudio Calamar S.L., Girona, Spain Printed on acid-free paper 9 8 7 6 5 4 3 2 1 springer.com

Dedicated to the loving memory of my parents: Parvati M. Dixit and Mahadeo V. Dixit -Prakash M. Dixit

Dedicated to my teachers -Uday S. Dixit

Preface

The use of computational techniques is increasing dayby day in the manufacturing sector. Process modeling and optimization with the help of computers can reduce expensive and time consuming experiments for manufacturing good quality products. Metal forming and machining are two prominent manufacturing processes. Both of these processes involve large deformation of elasto-plastic materials due to applied loads. In metal forming, the material is...