Instalacion de un super charger

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ADVANCED MOTORSPORT SOLUTIONS

VR6 Supercharger System Golf III and Jetta III VR6 Installation Manual Model Year 1994-1999.5

Advanced Motorsport Solutions Date 10/28/00 Page 1
Revision 1.1a

850 West 18th Street Suite A Costa Mesa California 92627 Phone 949 515-1672 Fax 949 515-1676
© Advanced Motorsport Solutions

ADVANCED MOTORSPORT SOLUTIONS
Index 1.0 1.1 1.2 1.3 1.4 2.0 2.1 2.22.3 2.4 3.0 4.0 5.0 5.1 Parts List Required Tools Required Standard Parts Required Misc. Shop Supplies Safety Precautions Vehicle Pre-Requisites Compression Test Leak-down Test Engine Bay Preparation Installation Overview Installation Finial Checks Maintenance and Belt Tension Interval Troubleshooting

Advanced Motorsport Solutions Date 10/28/00 Page 2
Revision 1.1a

850 West 18th Street SuiteA Costa Mesa California 92627 Phone 949 515-1672 Fax 949 515-1676
© Advanced Motorsport Solutions

ADVANCED MOTORSPORT SOLUTIONS
1.0 Parts List

See Packing List inside carton box 1.1 Required Tools

Phillips Screwdriver Set Flat Tip Screwdriver Set Torx T-15 Driver 5mm Allen Bit 3/8” Drive 6mm Allen Bit 3/8” Drive 8mm Spline Driver Metric Wrenches Metric Sockets 1/4”Drive Metric Sockets3/8 Drive Ratchet 3/8” Drive Ratchet 1/4” Drive Extension Set 1/4” Drive Extension Set 3/8” Drive Torque Wrench 3/8” Drive Center Punch (Automatic) or Regular with Hammer

Advanced Motorsport Solutions Date 10/28/00 Page 3
Revision 1.1a

850 West 18th Street Suite A Costa Mesa California 92627 Phone 949 515-1672 Fax 949 515-1676
© Advanced Motorsport Solutions

ADVANCED MOTORSPORTSOLUTIONS
1.1 Required Tools Continued

Air or Electric Drill Tap set 8mmx1.25 Normal, & Bottoming 17/64 Drill bit with Stop 1 ½“Hole saw and mandrel Flat File Round File Grease Pencil Metric Tape Measure Diagonal Cutter Pliers Regular Pliers Circlip Pliers Puller for A/C Clutch or Gear Puller Hydraulic Jack and Stands or Shop Lift 1.2 Required Standard Parts 021 133 227 J 021 133 227 H 021 133 609 BSee Dealer Variance with production date N 013 849 2

Intake Manifold Gasket Upper Intake Manifold Gasket Lower Oil Pan Gasket Oil Filter Oil Drain Plug Washer

Advanced Motorsport Solutions Date 10/28/00 Page 4
Revision 1.1a

850 West 18th Street Suite A Costa Mesa California 92627 Phone 949 515-1672 Fax 949 515-1676
© Advanced Motorsport Solutions

ADVANCED MOTORSPORT SOLUTIONS
6Quarts Engine Oil 1.3 Locally Available

Required Misc. Shop Supplies

Qty Required 3 Standard Thread ¼-20 Bolts or Screws (Used to Remove A/C Clutch Plate) 1 Metric Bolt 8x1.25 x 35mm (Used To De-Tension Belt Tensioner) Tube of Blue Loctite Thread locker 242 Tube of Teflon Based Pipe Thread Sealant Masking Tape Masking Paper Primer Paint Enamel (Black) Factory Approved Shop Repair ManualAdvanced Motorsport Solutions Date 10/28/00 Page 5
Revision 1.1a

850 West 18th Street Suite A Costa Mesa California 92627 Phone 949 515-1672 Fax 949 515-1676
© Advanced Motorsport Solutions

ADVANCED MOTORSPORT SOLUTIONS
1.4 Safety Precautions Working safely is very important. Many components are under pressure, or require a great deal of pressure to remove. Always take care and proceed withcaution. After reading this complete installation manual if you have any doubts regarding any of the procedures we recommend the installation to be performed by a trained technician or AMS authorized Dealer. Below you will find a list of recommended safety basics when working on the vehicle. • Disconnect the vehicles battery • Always wear Eye and or Ear Protection when Drilling, Cutting,Grinding, Welding, Brazing, or working with any part of the fuel system, Air Condition System. • Never Work under any vehicle supported by a jack • Wear Latex gloves when working with or near any automotive liquids (Ex. Gasoline, Engine Oil, Brake Fluid, Coolant, Power Steering Fluid Etc.) many of these items have been known to cause cancer and other health related problems. 2.0 Vehicle Pre-Requisites...
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