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VW Golf & Jetta Service and Repair Manual
I M Coomber and Christopher Rogers
Models covered VW Golf & Jetta Mk 2 models with petrol engines, including fuel injection, catalytic converter, Formel E, 16-valve and special/limited edition models 1043 cc, 1272 cc, 1595 cc & 1781 cc
Covers mechanical features of Van. Does not cover Convertible, Rallye, Caddy, diesel engine, 4 -wheel drive, Mk 1models or new Golf range introduced in February 1992 (1081 - 344 - 1AA11)

© Haynes Publishing 1997


Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil, Somerset BA22 7JJ, England Haynes Publishing Sparkford Nr Yeovil Somerset BA22 7JJ England Haynes North America, Inc 861 Lawrence Drive Newbury Park California 91320 USA Editions Haynes S.A. 147/149, rue SaintHonoré, 75001 PARIS, France Haynes Publishing Nordiska AB Fyrisborgsgatan 5, 754 50 Uppsala, Sverige

A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writingfrom the copyright holder.

ISBN 1 85960 282 7
British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library

Introduction Safety First! Page Page 0•4 0•5

Roadside Repairs
Introduction If your car won’t start Jump starting Wheel changing Identifying leaks Towing Page Page PagePage Page Page 0•6 0•6 0•7 0•8 0•9 0•9

Weekly Checks
Introduction Underbonnet check points Engine oil level Coolant level Brake fluid level Power steering fluid level Screen/headlamp washer fluid level Wiper blades Tyre condition and pressure Battery Electrical systems Page 0•10 Page 0•10 Page 0•11 Page 0•11 Page 0•12 Page 0•12 Page 0•13 Page 0•13 Page 0•14 Page 0•15 Page 0•15

Lubricants andfluids Capacities and tyre pressures

Page 0•16 Page 0•17

Routine Maintenance and Servicing
Servicing specifications Maintenance schedule: Vehicles manufactured before August 1985 Vehicles manufactured after August 1985 Maintenance - component location Maintenance procedures Page Page Page 1•5 1•6 1•7 Page 1•2

Page 1•10

Engine and AssociatedSystems
Engine repair procedures - 1.05 and 1.3 litre - pre August 1985 Engine repair procedures - 1.05 and 1.3 litre - post August 1985 Engine repair procedures - 1.6 and 1.8 litre 8 valve Engine repair procedures - 1.8 litre 16 valve Cooling, heating and air conditioning systems Fuel and exhaust systems - carburettor models Fuel and exhaust systems - K-Jetronic fuel injection - 8 valve enginesFuel and exhaust systems - K-Jetronic fuel injection - 16 valve engines Fuel and exhaust systems - Mono Jetronic fuel injection Fuel and exhaust systems - Digijet fuel injection Fuel and exhaust systems - Digifant fuel injection Ignition system - contact breaker type Ignition system - transistorised type Ignition system - fully electronic type Starting and charging systems Page 2A•1 Page 2B•1Page 2C•1 Page 2D•1 Page 3•1 Page 4A•1 Page 4B•1 Page 4C•1 Page 4D•1 Page 4E•1 Page 4F•1 Page 5A•1 Page 5B•1 Page 5C•1 Page 5D•1

Clutch Manual gearbox Automatic transmission Driveshafts Page 6•1 Page 7A•1 Page 7B•1 Page 8•1

Brakes and Suspension
Braking system Suspension and steering Page 9•1 Page 10•1

Body Equipment
Bodywork and fittings Body electrical systems Page 11•1Page 12•1 Page 12•17

Wiring Diagrams

Dimensions and Weights Conversion Factors Buying Spare Parts and Vehicle Identification General Repair Procedures Jacking and Vehicle Support Tools and Working Facilities MOT test checks Fault Finding Glossary of Technical Terms Page REF•1 Page REF•2 Page REF•3 Page REF•4 Page REF•5 Page REF•6 Page REF•8 Page REF•12 Page REF•20 Page REF•25...
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