Manual Bombas Ihm

PROCESS SOLUTIONS INTERNATIONAL
5119 Hiltonview Drive, Houston, TX 77086 281-893-4774, FAX 281-893-1027
A DIVISION OF KELBRO, INC.

MAX2000 60 PC Pump with NRM55 Gearbox Operation and Maintenance Manual

“Pumping to the MAX in the New Millennium”

MAX2000

®

PC PUMP

Safety First! Cautions and General Safety Rules
This manual contains important information concerninginstallation, operation, and proper maintenance of the MAX2000® PC Pump. To prevent injury to personnel or equipment damage, this manual should be read by those responsible for the installation and operation of the PC Pump. In addition, the safety precautions below should be followed at all times. • Lift the pump/pump package only at lift points that support the unit safely. Use properly rated slings capableof handling the equipment weight. • The structure on which the pump/pump package is to be installed must be capable of supporting both the static weight and dynamic loads listed in this manual. • TURN OFF, LOCK OUT, AND TAG OUT the electrical power supply to the unit before working on the pump. • Inspect the unit regularly, and replace damaged or worn components only with parts supplied by theoriginal equipment manufacturer. • The gearbox on a package has a pre-selected gear ratio or speed range to maximize the output of the pump. The gearing ratio provides a great increase in torque that is transmitted to the pump. ***NO ATTEMPT SHOULD BE MADE TO STOP A ROPE OR HOSE OR ANY OTHER OBJECT ONCE IT HAS BEEN WRAPPED AROUND A MOVING SHAFT!!! • Before working on the unit for any reason, the unitshould be locked out and tagged out.

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IOM MANUAL

MAX2000

®

PC PUMP

Table of Contents

Foreword

Page # 1 2 3

Cautions & General Safety Rules Table of Contents List of Illustrations

Section 1 - Introduction
Technical Bulletin Startup & Running Procedures Application Characteristics

4 5 3 6

Section 2 - Installation
Dimensional Data

7

Section 3 – SpareParts List Availability
Information

Section 4 – Spare Parts
Bill of Materials

10

Section 5 – Troubleshooting
Guide

11

Section 6 – Shimpo Gearbox
Manual, Spare Parts, MSDS, Oil Level

12-43

IOM MANUAL

Page 2

MAX2000® AGITATOR

List of Illustrations

Page #

Dimensional Data

7

Bill Of Materials

9

Page 3

IOM MANUAL

MAX2000® PC Pump

MAX2000®Technical Bulletin
In an effort to provide you with a product of the highest quality, the following is a brief layout of changes to the MAX2000® PC pumps. ***Please note that the MAX2000® pump is being manufactured by PSI and should not be associated with other PC pump manufacturers, hence the new name.
NEW FEATURES
1) The only double seal pin joint in the industry. Improving upon previoustechnology, the “donut” style joint seal has been enhanced. By providing a “boot”, the joint is sealed with amazing reliability. When installed correctly, the boot clamps provide compression of the boot to seal each joint with over 1 full inch of linear sealed surfaces. This greatly minimizes the potential for contamination of the joint. 2) Joint lubrication is now being provided by and extremepressure, molybdenum fortified grease that can withstand temperature of –10o to 350o F. This grease is also resistant to “wash out”, in the event of seal failure, it allows for a constant layer of lubrication. 3) The materials of construction have been engineered to provide components that are well suited for industrial applications. The pump internals have been machined to tolerances that assureaccuracy of assembly and exceptional performance in the field. Each component has been designed to provide reliable operation of the pump. The methods and procedures performed to manufacture the pump components maximize their uniformity and compatibility to each other. 4) As with centrifugal pumps, we have created a modular design, this minimizes the need for customers to stock a wide variety of...