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Mats Myhr, DMRO/BUPM, June 2010

Integrated PLC AC500 in IRC5
© ABB Group August 19, 2010 | Slide 1

Outline

Introduction AC500 Integration Product offer Applications Detailed information Summary

© ABB Group August 19, 2010 | Slide 2

Introduction

Integrated PLC for easier robot cell integration Long standing requirement from integrators

Integrated AC500 PLC

© ABB GroupAugust 19, 2010 | Slide 3

Overview

FlexPendant IRC5 MC PC

AC500

AC500 PLC mounted inside cabinet door (Single Cabinet only) DeviceNet connection for real time data exchange Ethernet connection to Service Port for programming and commissioning Software infrastructure for PLC – IRC5 interaction FlexPendant user interface for basic AC500 control and monitoring Control Builder PCengineering tool

© ABB Group August 19, 2010 | Slide 4

One Slide Selling Points Summary

One stop for purchase, support and service Ready from factory (assembled, wired, configured, booted) Quality assured Stand-alone (deterministic behavior, robot and PLC) PLC as such very powerful and flexible Software infrastructure in place Normally eliminates the need for MultiTasking option No need forseparate PLC cabinet Access from Service Port to both PLC and Main Computer

© ABB Group August 19, 2010 | Slide 5

Outline

Introduction AC500 Integration Product offer Applications Detailed information Summary

© ABB Group August 19, 2010 | Slide 6

ABB PLC Families

Size

800xA

AC 800F

AC500 800xA

AC 700F AC500

AC500-eCo

Complexity
© ABB Group August 19, 2010 | Slide 7 Automation platform AC500

User-friendly automation products Comprehensive catalogue High performance Low cost Worldwide sales, training and support Secure investment in the future

© ABB Group August 19, 2010 | Slide 8

AC500 CPU Range From entrance to performance level
Performance
PM591 PM590

Robotics Choice
s I/O PM582 0 50 +S
PM581

AC500

0 50 AC PM571

s PU CPM564

AC500 -eCo

re wa ft So ng eri e gin n 1E 0 S5 P Stand-alone

PM554

Price / Memory

© ABB Group August 19, 2010 | Slide 9

PS501 Control Builder

Complete engineering framework Free updates included in price Copying within company is free

© ABB Group August 19, 2010 | Slide 10

Automation

ControlBuilder Features

Supports all AC500-CPU’s Based on CoDeSys, the leadingprogramming tool in discrete manufacturing IEC 61131-3, all six programming languages Complete configuration, including fieldbusses and interfaces Very short installation time (10 minutes) Versatile functions

© ABB Group August 19, 2010 | Slide 11

Outline

Introduction AC500 Integration Product offer Applications Detailed information Summary

© ABB Group August 19, 2010 | Slide 12 Hardware Integration

FlexPendant IRC5 MC PC

AC500

AC500 PLC mounted inside cabinet door (Single Cabinet only) DeviceNet connection for real time data exchange
DeviceNet Lean recommended

Ethernet connection to Service Port over built-in switch
One access point for RobotStudio and Control Builder

© ABB Group August 19, 2010 | Slide 13

Software Integration

Both installed fromrobot factory

AC500 IRC5
PlcReset PlcStartPrg PlcStopPrg PlcExecPrg PlcWaitPrg PlcEndPrg

IRC5
RAPID instructions for PLC interaction Background task for handshake and error handling System modules for application programming

PLC
Basic PLC functionality implemented on OS level Common function blocks for IRC5 control
© ABB Group August 19, 2010 | Slide 14

Software FunctionalityMaster or slave role
The master controls program execution in the slave

Data exchange
PLC signals accessible from RAPID IRC5/PLC status information mutually accessible User defined data forwarded in both directions

System actions in both directions Visualization on FlexPendant

© ABB Group August 19, 2010 | Slide 15

FlexPendant Visualization

Show Run Status and error codes Start /...
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