Manual

Page 1

Location 1 LCD

T44738802 Rev. C

Main Shuttle

Transfer Shuttle Assy

Emergency Stop Palm Switch Main Shuttle Motor and Drive Assy

Feeder Mounting Area

Control Panel

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T44738802 Rev. C

Location 1 LCD

Functional Description
The function of the Shuttle is to expand the component input selection of the GSM1 machine. The Shuttle provides 64 feederlocations. The net gain of new feeder positions is 48, as 16 feeder locations on the base machine are used to mount the Shuttle. The typical Shuttle cycle includes: The Main Shuttle moves the Shuttle Head to designated feeder locations, and components are picked. The Shuttle Head, with components, moves to the Transfer Shuttle. The Shuttle Head places the components on the Transfer Shuttle Substrate Plate.The Transfer Shuttle advances the components to the pick location of the GSM1. The GSM1 Head then picks the components and is ready for placement.

Maintenance Concept
The following table defines the recommended Maintenance Concept for this assembly. For a more detailed explanation of the Maintenance Concept and its structure refer to the Prerequisite Information/ Introduction module.Maintenance Procedure Installation/Square Shuttle to GSM1

Recommended Spares Kit Frequency Req'd
When Host Machine is moved Yes

Tool Kit Req'd
Yes

Minimum Skill Requirement *
Maintenance Technician

Technical Support Contact
UIC Technical Specialist

*

The Minimum Skill Requirement column indicates the minimum required machine knowledge to perform the procedure. The actual personnelperforming the maintenance procedure is at the discretion of the customer, providing the personnel have at least the familiarity with the machine of those defined in that column.

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Location 1 LCD

T44738802 Rev. C

Procedures and Adjustments
The following procedures pertain when the Shuttle is mounted at location one on the GSM1 machine. For procedures and adjustments related toan assembly, refer to the specific module of the assembly.

Installation Procedure
The following procedure begins with the assumption the shuttle has been uncrated and all shipping material removed. To install the shuttle: 1. Prepare GSM1 machine for shuttle integration if being installed for the first time. Verify that the GSM1 is level at 37-7/8 +.100. a. Remove the left rear nose cone andinstall it on the shuttle. Remove the left rear monitor. Re-route the monitor wires, MON2PL and VGA2PL, so they exit the rear with all the other nose cone wires. Replace the cable support and secure the flasher wire. Remove the rubber grommet from the top cover and replace it with the cap plug supplied with the shuttle. Remove the rear GSM1 center cover assembly and replace it with the modifiedcenter cover assembly for the shuttle. Remove feeder bank #4. Remove the lower left side cover of the GSM1.

b. c.

d.

e.

f.
Pin "T" Handle Upper Bracket

g. 2. 3.
Swing Brace

Remove the polycarbonate cover from the rear of the shuttle. Remove the left side cover of the shuttle. Move the shuttle near GSM1 location one, parallel to GSM1 machine. Connect RPB1, 2 and 3 into the rearconnector bracket assembly. Bolt the upper bracket and brace to the GSM1 Y support assembly using supplied hardware. Attach brace finger tight and swing brace into shuttle. Do not attach brace to the shuttle at this time.

4.

Lower Bracket

5.

6.

7.

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T44738802 Rev. C
8.

Location 1 LCD
Using a pry bar or appropriate tool, move the shuttle closer to the GSM1 machine,aligning the upper and lower brackets. It may be necessary to raise the shuttle before moving the shuttle closer. Slight adjustments can be made by tapping the lower corners of the shuttle with a rubber-faced hammer. Be careful not to mar the paint or cover. Insert the pin "T" handle through the upper and lower brackets. Connect the main power cable of the shuttle to the back of the A/C power chassis...