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  • Publicado : 1 de marzo de 2011
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ENGINE MECHANICAL SECTION
MODIFICATION NOTICE: Gasoline engine:
¼ ¼ ¼ ¼ ¼ ¼ KA24DE engine information has been added. The main bearing clearance has been changed. The exhaust valve identification mark has been changed. The piston ring identification mark has been changed. The tightening torque has been changed on bolts and nuts for the engine slinger, crankshaft pulley and flywheel. A washerhas been added between the glow plate and the glow plug.

GI MA

EM

LC EC FE CL MT AT TF PD FA RA BR ST RS BT HA EL IDX

Diesel engine:

CONTENTS
KA24DE PRECAUTIONS AND PREPARATION............................2 Parts Requiring Angular Tightening.............................2 Liquid Gasket Application Procedure ..........................2 Special Service Tools..................................................3 Commercial Service Tools ...........................................6 OUTER COMPONENT PARTS .......................................7 COMPRESSION PRESSURE........................................10 Measurement of Compression Pressure...................10 OIL PAN .........................................................................11Removal.....................................................................11 Installation..................................................................12 TIMING CHAIN ..............................................................13 Removal.....................................................................15 Inspection...................................................................17Installation..................................................................18 OIL SEAL REPLACEMENT ..........................................21 CYLINDER HEAD..........................................................24 Removal.....................................................................25 Installation..................................................................25Disassembly...............................................................26 Inspection...................................................................26 Assembly ...................................................................32 Valve Clearance.........................................................32 ENGINE REMOVAL.......................................................35 Removal.....................................................................36Installation..................................................................37 CYLINDER BLOCK .......................................................38 Disassembly...............................................................39 Inspection...................................................................39 Assembly ...................................................................45 QD & TDOUTER COMPONENT PARTS .....................................49 CYLINDER HEAD..........................................................50 Assembly ...................................................................51 ENGINE OVERHAUL ....................................................52 Assembly ...................................................................54 KA24DE SERVICE DATA ANDSPECIFICATIONS (SDS) ..........55 General Specifications...............................................55 Inspection and Adjustment ........................................55 QD & TD SERVICE DATA AND SPECIFICATIONS (SDS) ..........63 Inspection and Adjustment ........................................63

EM-1

PRECAUTIONS AND PREPARATION Parts Requiring Angular Tightening
¼

KA24DE

¼ ¼ ¼

Use anangle wrench for the final tightening of the following engine parts: (1) Cylinder head bolts (2) Connecting rod cap nuts Do not use a torque value for final tightening. The torque values for these parts are for a preliminary step. Ensure thread and seat surfaces are clean and coated with engine oil.

Liquid Gasket Application Procedure
a. Use a scraper to remove all traces of old liquid gasket...
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