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Automation System Selection Guide
Power Sources and Feeders

Power Wave i400
®

Power Wave 455M, 455M/STT & 655R
® ®

Power Wave AC/DC 1000 SD
® ®

AutoDrive 4R100 & 4R220
®

Processes: MIG, Pulsed MIG, Flux-Cored Rated Output:
(100% Duty Cycle) 350A/34V

Processes: MIG, Pulsed MIG, Flux-Cored, STT® (455M/STT® only) Rated Output:
(100% Duty Cycle) 455M, 455M/STT®: 450A/38V655R: 650A/44V

Processes: Submerged Arc
(100% Duty Cycle) 1000A/44V 100-1000A

Wire Feed Speed Range:

Rated Output:

4R100: 50-800 in/min (1.3-20.3 m/min) 4R220: 50-1200 in/min (1.3-30.5 m/min)

Wire Size Range - Solid:
4R100: .023-.045 in (0.6-1.2 mm) 4R220: .023-1/16 in (0.6-1.6 mm)

Output Range:
5-420A

Output Range:

Output Range:

Wire Size Range - Core:
®

455M,455M/STT : 5-570A 655R: 20-815A

4R100: .035-.045 in (0.9-1.2 mm) 4R220: .035-5/64 in (0.9-2.0 mm)

ARC Mate 50iC/5L ARC Mate 100iC & 100iC/6L
® ®

ARC Mate 120iC & 120iC/10L
®

ARC Mate R2000-165F
®

ARC Mate M-710iC/20L
®

Robot Arms (6 axes)

Payload:

120iC: 20 kg (44 lbs) 120iC/10L: 10 kg (22 lbs)

Payload: Reach:

5 kg (11 lbs) 892 mm (35 in.)

Payload:
100iC: 10 kg(22 lbs) 100iC/6L: 6 kg (13.2 lbs)

Payload on J3 Casting:
120iC: 20kg (44 lbs) 120iC/10L: 10 kg (22 lbs)

Payload: Reach:

165 kg (360 lbs)

Payload: Reach:

20 kg (44 lbs)

Reach:
100iC: 1420 mm (56 in.) 100iC/6L: 1632 mm (64 in.)

Reach:
120iC: 1811 mm (71 in.) 120iC/10L: 2009 mm (79 in.)

2660 mm (104 in.)

3110 mm (122 in.)

Fixed Table Systems

WorkzoneDimensions:
610 X 610 mm (24 in. X 24 in.)

Robotic Welding Education Cell

eCell LR


System 10
Workzone Dimensions:
(2) - 940 x 889 mm [(2) - 37 in. X 35 in.]

System 30
Workzone Dimensions:
(2) - 914 x 1067 mm [(2) - 36 in. X 42 in.]

System 35
Workzone Dimensions:
(2) - 1981 x 991 mm [(2) - 78 in. X 39 in.]

Workzone Dimensions:
(2) - 610 X 610 mm [(2) - 24 in. X 24 in.]Weight Capacity:
227 kg/side (500 lbs/side)

Weight Capacity:
1134 kg/side (2500 lbs/side)

Weight Capacity:
1134 kg/side (2500 lbs/side)

Weight Capacity:
1134 kg/side (2500 lbs/side)

Footprint:
693 x 1646 x 2062 mm (27 in. x 65 in. x 81 in.)

Footprint:
2032 x 1265 mm (80 in. x 50 in.)

Footprint:
1753 x 3226 mm (69 in. x 127 in.)

Footprint:
2235 x 4597 mm (80 in. x 181in.)

Footprint:
3912 x 3480 mm (154 in. x 137 in.)

Positioning Systems

System 15
Workzone Dimensions:
1321 mm (52 in.) Dual Zone Turntable

System 20
Workzone Dimensions:
1473 mm (58 in.) Turntable

System 40
Workzone Dimensions:
1930 mm (76 in.) Turntable

System 30HS
Workzone Dimensions:
1067 mm span x 762 mm swing (42 in. span x 30 in. swing)

System 50HP
WorkzoneDimensions:
(2) - 1016 x 1372 mm [(2) - 40 in. x 54 in.]

Weight Capacity:
181 kg/side (400 lbs/side)

Weight Capacity:
272 kg/side (600 lbs/side)

Weight Capacity:
362.9 kg/side (800 lbs/side)

Weight Capacity:
907-2721 kg/side (2000-6000 lbs/side)

Weight Capacity:
907-2721 kg/side (2000-6000 lbs/side)

Footprint:
1588 x 2260 mm (62.5 in. x 89 in.)

Footprint:
1753 x3226 mm (69 in. x 127 in.)

Footprint:
2184 x 3772 mm (86 in. x 148 in.)

Footprint:
2235 x 4597 mm (80 in. x 181 in.)

Footprint:
2083 x 4775 mm (82 in. x 188 in.)

System 55
Custom Systems Build to Suit
Workzone Dimensions:
(2) - 1016-1829 x 1372-3658 mm [(2) - 36-72 in. x 84-144 in.]

Ferris Wheel System
Workzone Dimensions:
1829-3658 mm Span (72 in.-144 in.), 1016-1829 mm Swing(40 in.-72 in.)

Robo Pipe



Process Pipe Welding

Horizontal Track

Overhead Rail

Weight Capacity:
908-2721 kg/side (2000-6000 lbs/side)

Weight Capacity:
up to 2042 kg (4500 lbs)

Floor-Mounted Lengths up to 27 m (90 ft.)

Footprint:
6782 x 4902 mm (267 in. x 193 in.)

Footprint:
2743 x 4470 mm (108 in. x 176 in.)

Pipe Dia.: 16-1143 mm (5/8 in. - 45 in.)...
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