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PLATE NO. 1 : COVER CYLINDER HEAD

PULSAR DTSi

6 9 2 7

8 4

5 3

11 3 10 11

2

10

1

Fig. No.

Part No.

Description

180

150 ES

150 KS

Remark

1 2 3 4 5 6 7 8 9 10 11

DH 1015 29 DJ 1011 57 DS 1010 26 39 2391 21 DS 1011 66 DS 1010 96 39 2647 15 DS 1010 84 39 2532 04 39 1075 04 DH 1012 72 DG 1014 98

Head Cylinder with Cover Head Cylinder with CoverCover Tappet ‘O’ Ring (Cover Tappet) Silent Bush (V) Camshaft Cap Dommed Cap Nut Copper Washer Hex. Bolt with Flange Hex. Bolt / Flange Plug Gasket

-1 2 2 1 1 4 4 2 4 2 2

1 -2 2 1 1 4 4 2 4 2 2

1 -2 2 1 1 4 4 2 4 2 2

180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start

1

: FRONT WHEEL DIRECTION

PLATE NO. 2 : CYLINDER HEAD

PULSAR DTSi10 1 12 12 2 2 6 4 5 9 11

8 3 7 8

Fig. No.

Part No.

Description

180

150 ES

150 KS

Remark

1 2 3 4 5

DH 1015 29 DJ 1011 57 39 1660 05 DJ 1010 12 DH 1010 33 DH 1015 08 DJ 1011 36 DH 1014 07 39 2539 21 39 1283 21 DJ 1210 22 DH 1211 06 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 39 1283 21

Head Cylinder with Cover Head Cylinder with Cover Stud (Exhaust) GasketCylinder Head Gasket Cylinder Head Damper Cylinder Head Intake Pipe Intake Pipe ‘O’ Ring (Intake Pipe) ‘O’ Ring (Intake Pipe) Carburettor Insulator Carburettor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw ‘O’ Ring

-1 2 1 -5 1 -1 -1 -2 2 1 1 2

1 -2 -1 5 -1 -1 -1 2 2 1 1 2

1 -2 -1 5 -1 -1 -1 2 2 1 1 2

6 7 8 9 10 11 12

For Sleeve Spark Plug

180 = 180 ccwith Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start

2

: FRONT WHEEL DIRECTION

PLATE NO. 3 : VALVE

PULSAR DTSi

4 6 5 7

15 14 2 15

8 1 3

9

10

11

12/13

Fig. No.

Part No.

Description

180

150 ES

150 KS

Remark

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DH 1014 69 DS 1010 32 DS 1010 30 39 1024 01 39 0973 15 DG 1010 29 DS1010 83 DH 1010 27 DH 1010 28 39 2017 19 DH 1010 26 DJ 1011 24 DS 1010 23 DJ 1011 25 DS 1010 24 DH 1012 95 39 2440 11

Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Screw Nut Cotter valve Retainer valve spring Spring valve inner Spring valve outer Seal valve stem Seat valve spring Valve Intake Valve Intake Valve Exhaust Valve Exhaust Wave washer Plain washer

1 1 2 2 2 4 2 22 2 2 1 -1 -2 4

1 1 2 2 2 4 2 2 2 2 2 -1 -1 2 4

1 1 2 2 2 4 2 2 2 2 2 -1 -1 2 4

180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start

3

: FRONT WHEEL DIRECTION

PLATE NO. 4 : CAMSHAFT / TENSIONER

PULSAR DTSi

6 9

4 3 16 15 7

8

2

5

1

13 10 11 12 14

Fig. No.

Part No.

Description

180

150 ES

150 KSRemark

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

39 2040 21 DH 1014 10 39 2542 20 39 2617 20 DH 1010 17 DJ 1010 77 DH 1014 12 DH 1010 48 39 2198 04 DH 1010 50 DH 1010 10 DH 1010 11 52 DH01 78 39 1674 04 DJ 1011 37 DH 1014 11

Ring’O’ Camshaft assly. Bearing cam RH side Bearing cam LH side Guide chain (Tight) Sprocket cam Driver Collar cam Sprocket Special camshaft washer Hex. Soc. Head capBolt Cam Chain Guide Chain (slack) Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Decomp Assly. Camshaft

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

6302 - RS1/C3 6002 - C3

180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start

4

: FRONT WHEEL DIRECTION

PLATE NO. 5: CYLINDER AND PISTON

PULSAR DTSi
7

2

3

2 8 1 4

5 6

5

Fig. No.

Part No.

Description

180

150 ES

150 KS

Remark

1 2 3 4 5 6 7 8

DJ 1010 04 DH 1010 16 39 2181 06 DJ 1011 58 DH 1015 30 DJ 1011 06 AA 1012 17 39 2132 17 DJ 1010 17 DH 1012 70 DJ 1011 55 DH 1015 27 DH 1014 14

Gasket Cylinder Gasket Cylinder Pin dowel Piston Assly. Std. Piston Assly. Std....
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